The Dutch lithography specialist ASML (ISIN: NL0010273215), together with leading semiconductor manufacturers TSMC, Samsung Electronics and Intel, has launched a far-reaching initiative to transform chip production. In the future, the format of EUV photomasks is to be doubled from the current 6 inches to 12 inches. What sounds technically like a niche adjustment solves a central economic problem for the next generation of AI processors and underlines the long-term market position of the industry giants involved.
Technical breakthrough: Why 12-inch photomasks are needed
Photomasks serve in lithography as highly precise stencils used to transfer integrated circuit patterns onto silicon wafers. Since the 1980s, a 6x6-inch format had been the global industry standard. However, in ASML’s latest generation of High-NA EUV systems, which operate with an increased numerical aperture of 0.55, the exposure field was cut in half compared with previous systems to 26 by 16.5 millimeters. Large graphics and AI processors therefore had to be assembled from multiple exposure fields, which cost manufacturing time and yield. The new 12-inch mask format (6x12 inches) removes this bottleneck. According to ASML technology chief Marco Pieters, the productivity of High-NA scanners can be increased by around 40% through the switch.
Time horizon and phased plan through 2033
The conversion of the manufacturing standard will take place gradually and is designed for the long term. Initially, production of the next chip generations will still start on the basis of the familiar 6-inch masks. While Intel is already testing High-NA EUV in pilot processes, Samsung plans the industry’s first use in mass production of DRAM memory chips starting in 2028. TSMC aims to introduce High-NA technology from 2030. The newly founded 12-inch initiative is targeting the establishment of an initial pilot line for large-format photomasks by 2031. Full series readiness for high-volume production in leading chip fabs is targeted for 2033.